A wire harness assembly refers to collecting various wires, cables, connectors, sleeves, terminations, and other infrastructure that helps safely and efficiently organize wires within a more extensive electrical system. Wire harnesses enable these systems to stay up and running in various electronic devices, whether communication, automotive, or surgical equipment. It helps secure and protect the assembly against the adverse effects of abrasions, vibrations, and moisture. The assembly enables the wires and cables to optimize space utilization and reduce installation time by making the entire process standardized.
The wire and cable harness assembly workflow requires standards to control, manage, and optimize processes and yield quality results. The IPC/WHMA-A-620 is the industry standard for the wire and cable harness assembly. The concerned standard prescribes practices and requirements to manufacture the assembly. Undergoing IPC-A-620 training equips you with the knowledge and understanding of best practices, tools, and procedures for custom cable assembly and wire harnessing.
The IPC-620 standard was composed as a joint project of the Wire and Harness Manufacturers Association (WHMA) and Association Connecting Electronics Industries (IPC). It is the only industry-consensus international Wire Harness Assembly Standard. Obtaining IPC-a-620 certification is more than a marketing tool. Becoming IPC-620 certified demonstrates a commitment to ensuring quality and workmanship. It is a quality standard, and as per the WHMA, organizations can incorporate the A-620 standard into their quality management system (QMS). It enables them to effectively support the ISO and regulatory requirements.
What are the various benefits of opting for IPC 620 certification?
Wire harness manufacturing comes with a wide range of challenges. Enrolling yourself in IPC 620 training and certification allows you to effectively navigate the standard to leverage enhanced accuracy when making informed decisions about developing cable and wire harness assembly. It is an individual-level certification, and when organizations hire IPC 620 certified experts, it helps them improve the QMS and demonstrate the ability to meet and exceed customer expectations.
The IPC 620 certification helps create an understanding between manufacturers, OEMs, suppliers, vendors, and customers. It deploys a ‘common language’ that facilitates enhanced collaboration, communication, and coordination.
IPC A 620 certified candidates have a better chance of securing a good job position in the wire and cable harness assembly industry than the non-certified ones. Companies increasingly demand expertise in manufacturing cable, wire assemblies, and high-level assemblies. Certified candidates are better equipped to fulfill job requirements. Thus adding the IPC 620 certification credentials to your resume improves your employability prospects, takes on better roles in the team projects and becomes eligible for higher salaries.
What topics are covered in IPC A 620 Certification class?
The IPC-620 comprehensive certification course teaches the candidates about the inspection and assembly criteria for all three classes of wire and cable harness assembly. The various topics it covers are:
- Preparation; Measuring Cable Assemblies and Wires; Testing
- General; Applicable Documents;
- Soldered Terminations; High Voltage Applications
- Crimp Terminations; Insulation Displacement Connection
- Marking/Labeling; Securing; Finished Assembly Installation
- Connectorization; Over-Molding/Potting
- Ultrasonic Welding; Splices
- Cable/Wire Harness Protective Coverings; Coaxial and Biaxial Cable Assemblies
- Harness/Cable Electrical Shielding
IPC A 620 is a quality standard. Manufacturing the wire and cable harness assemblies as per this strict industry-consensus standard helps create a path for a healthy competitive environment.